Success Cases

Lines installed. Operations transformed.

Real cases of companies that trusted Brenu to optimize or install their industrial packaging lines.

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Case 01 · BeveragesIndustry: Carbonated Beverages

Filling line optimization for carbonated beverages

Challenge

The plant operated with a European filling line over 12 years old, causing frequent downtime due to lack of immediate spare parts and 8% product waste caused by filling valve inaccuracies. The client’s main concern was migrating to Asian technology due to the perceived lack of specialized technical support in Mexico.

Brenu Solution

Implementation of an efficiency-driven solution with strong local support:

  • High-speed Monoblock 3-in-1 filling line
  • Servo-controlled valve technology for maximum precision
  • Reduced variability in the filling process
  • Critical spare parts inventory established locally in Mexico
  • Local technical support with response under 24 hours
  • Elimination of emergency import dependency

Result

  • Product waste reduced from 8% to 0.5%
  • 35% increase in operational efficiency (OEE)
  • 20% reduction in preventive maintenance costs
  • Improved operational reliability and production continuity
Brenu carbonated beverage filling line
Brenu pharmaceutical filling line
Case 02 · PharmaceuticalIndustry: Pharmaceutical

High-precision filling line for pediatric syrup

Challenge

The laboratory needed to automate the packaging of a new pediatric syrup under strict COFEPRIS and FDA standards. Their main concern was micro-milliliter dosing accuracy and cross-contamination risks, as well as the lack of suppliers capable of certified validation and on-site calibration in Mexico.

Brenu Solution

Implementation of a compliance-driven, high-precision solution:

  • High-precision pharmaceutical filling line
  • Automated CIP (Clean-in-Place) system for sanitary cleaning
  • Micrometric dosing valves for exact control
  • End-to-end integration of the full line
  • On-site support for IQ/OQ validation protocols

Result

  • 100% compliance in sanitary validation audits
  • Filling accuracy with less than 0.1% error margin
  • 50% reduction in scheduled calibration time
  • Continuous operation without interruptions due to technical support

Methodology

Why every Brenu project works.

Every success story shares a rigorous process of analysis and adaptation before installation. There is no generic solution: every line is designed for the specific client.

  • Product type analysis
  • Container format definition
  • Required production capacity
  • Integration with existing processes

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